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2024-06-28
A Brief Summary of the Advantages and Challenges of Developing Compound Semiconductors
Due to their use in Tesla's Model 3, compound semiconductors, also called "third-generation semiconductors" or "Group III semiconductors", briefly became the hottest topic in the global tech sector. In recent years, another nascent industry besides electric vehicles that may offer new business opportunities for compound semiconductors has appeared: AI servers. In the era of AI, deploying compound semiconductors to improve power usage effectiveness is of great importance. But what difficulties and challenges are faced by the compound semiconductors sector in terms of materials, production, and application? Below are the latest insights from Dr. Yi-Jen Chan (詹益仁), former CTO of the Delta Group's Cyntec Co., former General Director of the Electronics and Optoelectronics Research Laboratories at the Industry Technology Research Institute (ITRI), as well as a founding father of the compound semiconductor industry. Compound semiconductors benefit from the attributes of groundbreaking materials such as gallium nitride (GaN) and silicon carbide (SiC), allowing them to be smaller, lighter, and recharged more quickly. This field took off with electric vehicles (EVs), but recently there has been more bad news than good from the EV world as the market enters its corrective phase. Fortunately, compound semiconductors have found a new wealth of opportunities with the rise of servers used for artificial intelligence (AI). During a shareholders' meeting last year, the chairman of Delta Electronics announced that their newest 3,200W 80 PLUS Titanium server power supply utilizes components made from GaN to drastically increase energy density by 25% and improve energy efficiency from 94% to 96%. The Difference Between a 2-lane and a 10-lane Highway High power consumption is a major headache for generative AI. AMD CEO Lisa Su has said that in several more years, a supercomputer might have to be powered by a nuclear reactor. Research has shown that by 2027, AI will use as much energy as the entire nation of the Netherlands. The advent of AI means that both CPUs and GPUs will consume more and more direct current (DC) power. What was once 200-300W is now 700W, and one day it could be 1,000W or even 1,500W. Such high energy demands will have to be satisfied with power semiconductor devices. Technical Requirements of AI Applications Will Be Different from EVs Because the voltage requirements of CPU and GPU chips are actually low—around 0.7V—power supply units need to take 12V or 48V currents and convert them to 12V, 5V, or even 0.7V. These conversions are done through semiconductors. When it comes to working with electric currents, power semiconductor devices made from GaN have advantages over silicon-based semiconductors. To begin with, silicon-based semiconductors can be compared to two-lane highways; too many cars on them will slow the traffic down and decrease performance. In comparison, GaN-based semiconductors are like ten-lane highways that allow for 100-mph driving even in heavy traffic. As current drivers for CPUs and GPUs, they offer better performance due to lower electrical resistivity and a higher conversion rate. The second advantage concerns how the transistors turn on and off during power conversion. On a GaN chip, turning off one control valve stops all traffic. Because it switches very quickly, it can use much smaller passive components. A silicon chip, however, requires a primary valve and many supporting valves. All of these must be shut off to stop the flow, complicating operations. Complications in Production Relegate These Chips to Niche Markets And yet, over the last 30 years, silicon-based semiconductors progressed by leaps and bounds while compound semiconductors treaded water. This is because they were relegated to niche markets such as defense and aerospace. Mass adoption by the commercial market has been slow in coming. The transistors of compound semiconductors have more irregularities than silicon chips, with many minute disparities that are harder to control. The material itself is hard to work with, and the production process is beset with difficulties. This is because the compound is made of two or three different materials that react differently to temperature changes and vaporize at disparate speeds. More importantly, the compound doesn't have a stable layer of oxygenation like silicon chips. This limits its viability in commercial use and pigeonholes it as a futuristic substance that may see broader adoption—one day. It wasn’t until power amplifiers (PA) were widely used by third-generation communications equipment that compound semiconductors shook off their ten-plus years of inactivity and basked in the spotlight once again. Will Compound Semiconductors Create a New TSMC? Whether compound semiconductors can give rise to a new TSMC depends on the economy of scale. Silicon-based semiconductors have the scale to support a vertical supply chain in Taiwan. However, compound semiconductors have long been the products of a niche market. It would not be feasible to try and replicate the same business model in this market; vertical integration would be a necessity. This is the biggest difference between compound semiconductors and silicon-based semiconductors. Like the SiC chips that Tesla developed for years in its lab before putting them in the Model 3, many of the considerations come down to business strategy. The economy of scale determines the choice of components. Not everything in this supply chain can be divided into vertical slices. Silicon-based chips have withstood the test of the mass market and inspired many new inventions, from the smartphone to the currently trending AI. From 28 nanometers to 15, 10, and 5 nm, they all have their uses. Tech innovation is driven by actual demand. Compound semiconductors have thrived in a niche market. They don't have a guiding principle like the famous Moore's law, and neither do they have the resources of the entire world focused on solving a common problem. On top of the difficulties of working with the materials, it might also be said that Tesla was only able to put SiC chips in its cars because it was operating like a startup eager to buck the trend. SiC chips are more expensive than mainstream alternatives. Despite this disadvantage, from the perspective of the entire system, if these pricier components can solve the issue of heat dissipation, they may be a worthwhile investment. Tesla's use of compound semiconductors was an important first victory. In business, no one wants to be the lab rat. There is a certain psychological barrier to adopting new technology. But SiC is a proven and reliable material for making semiconductors. Once a first mover has tried using it, and all the cars outfitted with SiC semiconductors turned out to be perfectly functional, more people will get on board. China is Catching Up: BYD is Also Getting in on the Action After Tesla set the precedent for working with SiC, China's BYD also got in on the action. Everyone knows that BYD uses Chinese technology for the Chinese market, so people are wondering: If the future of SiC is tied to the EV industry, and if BYD makes its own chips and cars, then what future is there for Taiwan's SiC companies? "Third-generation semiconductors" is actually a term that came out of China. Chinese firms are heavily invested in it, the whole ecosystem is getting more and more complex, and many big companies around the world are already signing long-term contracts with them. Chinese companies use low prices as their competitive strategy. Right now, we don't know what Taiwan's strategy is. What we do know is that we cannot use the same strategy as that of silicon semiconductors. What Taiwan needs is more vertical integration. For example, packaging can get involved in material production. There are many technologies that can be combined. If we can do a good job with integration, we will still have opportunities.
2024-02-29
Japan’s Semiconductor Equipment Industry Policies and Guidelines
I. Introduction Japan actively developed its semiconductor industry in the 1970s, creating a complete industrial chain with outstanding performance in manufacturing, materials, equipment, and terminal products. At one point, Japanese semiconductors exceeded 50% global market share. But since the U.S.-Japan Semiconductor Agreement of 1986, Japan's market position has gradually fallen behind Taiwan and South Korea, with the current global market share sitting at less than 10%. In recent years however, Japan has been actively developing its semiconductor industry chain. Measures include encouraging foreign investments from companies like TSMC and Micron, as well as establishing Rapidus, which aims to mass-produce the most advanced logic chips smaller than 2 nanometers by 2027, to expand the global market share of Japanese chips to 20% by 2030. While Japan may still need to catch up in logic IC manufacturing, it is still the world leader in semiconductor materials and equipment, representing about 50% and 30% of the global market respectively. II. Japan’s world-leading semiconductor equipment industry The global semiconductor equipment market is primarily dominated by the United States, Japan, and the Netherlands. Among the top 10 equipment manufacturers, the United States accounts for about half of the market share, followed by Japan and the Netherlands, accounting for 30% and 20% respectively. Japan exports most of the semiconductor equipment it manufactures. In 2022 alone, Japan had US$8.35 billion in domestic demand for equipment, accounting for 7.8% of the global market. However, equipment exports were significantly higher, amounting to 4.3 trillion JPY (approx. US$28.5 billion), with about 23.8% (approx. US$6.78 billion) exported to Taiwan. Semiconductor production equipment constitutes the majority of Japan's semiconductor equipment exports, accounting for nearly 60% of total exports, followed by components at about 20%. In terms of manufacturers, Japan's largest semiconductor equipment manufacturer is TEL (Tokyo Electron), also the third-largest equipment manufacturer in the world. Other Japanese manufacturers in the top ten worldwide include Advantest, SCREEN, and Hitachi High-Tech. In the equipment category, Japanese coating/developing equipment (mainly TEL) accounts for more than 80% of the global market. Additionally, Japanese DUV (deep ultraviolet) photolithography machines, vertical CVD (chemical vapor deposition) and oxidation diffusion equipment, sputtering equipment, CMP (chemical-mechanical polishing) equipment and factory handling equipment also occupy important position in the industry. Ⅲ. The future layout of Japan’s semiconductor equipment industry The COVID-19 pandemic has underscored the importance of digital transformation. Japan's Ministry of Economy, Trade and Industry released its first Strategy for Semiconductors and the Digital Industry in March 2021. This strategy highlights the urgent need for advancements in semiconductor technology, manufacturing, and digital infrastructure, aiming to address the technological requirements for future trade and economic security. It sets a goal for Japanese semiconductor companies to increase their revenue from 5 trillion JPY in 2020 to 15 trillion JPY by 2030, ensuring a stable domestic supply of semiconductors. The strategy focuses on five areas: advanced logic ICs, advanced memory, industrial use semiconductors, advanced packaging, and manufacturing equipment and components/materials. It is estimated that by 2030, the public and private sector investments in advanced semiconductors and their supply chains will exceed 5 trillion JPY. Additionally, Japan aims to strengthen its domestic semiconductor equipment manufacturing supply chain and develop equipment for of next-generation technology, including advanced and green manufacturing equipment. The Economic Security Promotion Act also guarantees subsidies for operators whose equipment investment exceeds 30 billion JPY, which will enhance supply chain resilience and domestic manufacturing capabilities. To improve its self-sufficiency in advanced semiconductor manufacturing, Japan has initiated infrastructure projects in various prefectures, including a TSMC’s logic IC factory in Kumamoto, a Flash-3D NAND factory in Mie Prefecture (a joint venture between Kioxia and Western Digital), and a Micron’s 1β generation DRAM factory in Hiroshima Prefecture. Notably, TSMC’s Kumamoto fab, with an investment of US$8.6 billion, is a key development in advancing industrial-use semiconductors in the Kyushu region. This initiative is expected to generate 4.3 trillion JPY in economic benefits for the area over the next decade and has spurred other companies to establish factories in Kumamoto. Furthermore, since the establishment of JASM at the end of 2021, at least 46 semiconductor-related manufacturers to make new investments in the Kyushu region, promoting local economic development and enhancing Japan's competitive position in advanced semiconductor manufacturing. In recent years, Japan has actively collaborated with governments and enterprises from various countries to enhance the resilience of its semiconductor supply chain and bridge the gap in advanced technology fields. The Japan-U.S. Summit Meeting of 2022 established the Basic Principles on Semiconductor Cooperation, wherein the two nations committed to jointly bolstering supply chain resilience within the free trade market and supporting each other in addressing shortfalls in semiconductor manufacturing, manpower, technology and semiconductors. Japan has also formed a semiconductor partnership with the United Kingdom and held an Exchange of Views with senior executives of global semiconductor companies. Additionally, Japan's Ministry of Economy, Trade and Industry announced the resumption of semiconductor material exports to South Korea, ending a trade dispute that lasted three years and nine months. Despite these developments, Japanese semiconductor equipment manufacturers remain cautious above moving production capacity overseas, mainly due to considerations of geographical location and preventing technology outflow. In line with the New Export Controls on Semiconductor Equipment announced in March 2023, Japan, similar to the US, will impose controls on semiconductor equipment that may be diverted for military purposes. However, countries on Japan's list of friendly countries, including the United States, Taiwan, South Korea, and Singapore, are exempt from this restriction. Ⅳ. Complementary strengths: Taiwan and Japan working together to build up supply chain resilience Post COVID-19, Japan and other countries around the world are actively developing their local supply chains. Although Japan's semiconductor production capacity may have decreased from its previous heights, the country still holds a leading position globally in terms of equipment and materials. In recent years, Japan has actively cooperated with overseas companies in the semiconductor industry. However, due to concerns of national security and potential technology outflow, Japan remains selective in its partnerships. One such company, JASM, a joint venture with TSMC, which plays a crucial role in filling the gap in logic IC production capacity. From the outset of construction, it is evident that both Japan’s public and private sectors have provided full support, significantly impacting the Kumamoto region. This development has even been referred to as the “semiconductor bubble.” Both Powerchip Semiconductor Manufacturing Corporation and United Microelectronics Corporation are keen on expanding their presence in Japan. In these expansions, Taiwan will contribute its semiconductor manufacturing experience and technology, while Japan will provide the manpower, subsidies, and local resources to increase semiconductor production capacity. This collabortion will also serve as a valuable foundation of experience for Taiwanese companies looking to establish factories in other countries. Furthermore, Taiwan and Japan share some common issues, such as an aging population with a low birthrate, human resource shortages, and the goal of achieving net-zero carbon emissions in the semiconductor supply chain. Other areas, such as digital transformation, automation, and environmental protection, present opportunities for joint exploration and resolution. As a result, Taiwan and Japan can be expected to cooperate more closely in the semiconductor industry in the future.
2023-11-29
Taiwan and France Jointly Announce the Signing of a Science and Technology Cooperation Convention with Future Coopera-tion Focusing on Six Key Areas
On November 29, the National Science and Technology Council (NSTC) jointly held a press conference with the French Office in Taipei. During the conference, co-hosts NSTC Minister Tsung-Tsong Wu and French Office in Taipei Director Franck Paris, announced that Taiwan and France had recently signed a Science and Tech-nology Cooperation Convention (STC). By focusing on six key areas, this STC aims to lift Taiwan-France scientific research cooperation to new heights. During the press conference, Executive Yuan Premier Chien-Jen Chen, who was al-so in attendance, stated that Taiwan’s success and performance in scientific re-search and technology industries have started to garner international attention and acclaim. With these experiences and achievements, Taiwan looks forward to tackling the world’s toughest challenges by cooperating with like-minded coun-tries that are also free, democratic, and respect human rights. Minister Wu also stated that the NSTC has promoted S&T exchange and cooperation with ministry-level agencies in Taiwan’s partner countries over the past three years. To date, Taiwan has signed science and technology cooperation agreements with three technology powerhouses: the US, Germany, and France. Based on the country’s emphasis on technological development, Taiwan will also sign S&T agreements with other countries in the future. These agreements will continue to strengthen the global importance and influence of Taiwan’s scientific research and S&T indus-tries. Following Premier Chen and Minister Wu’s remarks, French Office in Taipei Direc-tor Paris stated that Taiwan’s S&T strength and industrial development have gar-nered attention across the world. Director Paris also stated that France has en-joyed remarkable development in many S&T sectors, and that by signing this STC, Taiwan and France will be able to establish more comprehensive S&T cooperation in the future. During the press conference, Diplomatic Representative in France François Wu Chih-Chung delivered remarks via video. Representative Wu affirmed the importance and impact of Taiwan’s scientific research strength in supporting diplomatic efforts. In addition, Representative Wu stated that he hopes the Tai-wan-France S&T partnership can enjoy more cooperation and develop further in the future. This STC is the result of NSTC Minister Wu’s visit to France in 2022. Following a year of hard work and discussion with France, Representative Wu and Director Paris signed the STC on November 23 in Paris. Minister Wu was also in attendance to personally witness the signing process. The STC will focus cooperation in six key areas, which include semiconductors and quantum, healthcare, marine technolo-gy, cybersecurity and AI, green industries, energy and net-zero, and space tech-nology. During his recent visit to France, Minister Wu also met with Minister of Higher Ed-ucation and Research Sylvie Retailleau to discuss specific cooperation plans and strategies that will launch after the signing of the STC. Both Minister Wu and Retal-lieau aim to initiate new bilateral cooperation as soon as possible. According to ini-tial plans, a Taiwan-France Science and Technology Meeting, which will focus on dialogues regarding S&T policy and academic research, is scheduled to take place in early May 2024 in Taiwan. Media Contact: Kai-Shyr Wang Section Chief Department of International Cooperation and Science Education National Science and Technology Council Tel: +886-2-2737-7810 kswang@nstc.gov.tw
2023-11-02
Taiwan to secure tech advantage with NT$300 billion chip innovation program
At Thursday's weekly Cabinet meeting, Premier Chen Chien-jen received a briefing from the National Science and Technology Council on the Taiwan Chip-based Industrial Innovation Program. The premier said that the program aims to create new prospects for Taiwan's tech industry and will lay the foundations for the nation's technological strength over the next 10 to 20 years. Taiwan's strengths in the field of semiconductors are universally recognized around the world, the premier said. To meet the opportunities and challenges posed by future technological transformations and capitalize on Taiwan's leading position, the government is taking preemptive action today to lay the groundwork for the tech industry of tomorrow. To this end, the government plans to allocate NT$12 billion (US$369.4 million) to the science and technology budget in 2024, and a total of NT$300 billion (US$9.2 billion) for the program's implementation over the next 10 years (2024 to 2033). Premier Chen said the program will focus on four main strategies: combining generative artificial intelligence with integrated circuit technology to advance breakthrough industrial innovation; improving the environment for domestic talent cultivation and welcoming international R&D personnel; accelerating development of the heterogeneous integration processes and advanced technology necessary for industrial innovation; and utilizing Taiwan's strengths as "Silicon Island" to attract international startups and investment. The premier said the present moment is a golden opportunity for international collaboration. Taiwan should take advantage of its dominance in the semiconductor industry ecosystem to pave the way for the nation's future science and technology industries and fortify its industrial capacity for breakthrough innovation.
2023-08-30
Countries Worldwide Strengthen Semiconductor Supply Chain Resilience Major Equipment Manufacturers Continue to Expand in Taiwan
Introduction Taiwan successfully nurtured remarkable talent in the biopharmaceuticals, electronics and ICT industries. According to the Health Care Index 2024 ranking released by the global database website NUMBEO, Taiwan ranked first in the world for eight consecutive years, surpassing South Korea, Japan, the Netherlands and France, with its world-leading comprehensive healthcare and national health insurance system. Moreover, the total output value of Taiwan's IC industry ranks second in the world, after the United States. In the post-epidemic era, the field of remote and smart healthcare has become one of the main directions for the development of the global biopharmaceutical industry. By leveraging Taiwan's strengths in clinical medicine and ICT industries, this competitive edge is expected to catalyze the Taiwan’s next industrial boom. I. Current Status of Smart Healthcare Development in Taiwan: Taiwan’s ICT industry’s design and manufacturing capabilities, in conjunction with its capacity for cross-domain integration with the medical industry, offer significant advantages in developing smart healthcare. The output value of Taiwan's smart healthcare industry in 2024 is estimated to be NT$60 billion. Taiwan’s current investment in smart healthcare can be divided into three main categories: Major Electronics Manufacturers: Companies such as Quanta (QOCA telemedicine platform), ASUS (AICS smart healthcare solution) and Compal (Compal i Care System, BoostFix, etc.) have invested in building system integration solutions. This provides a solid foundation for Taiwan's smart healthcare development by leading electronics manufacturers providing essential equipment and data application solutions. Startup Solutions: Many startup teams have created solutions to address clinical needs, such as the Deep01 Limited auxiliary diagnosis system for cerebral hemorrhage, aetherAI’s bone marrow smear interpretation system, Acer Medical's VeriSee DR auxiliary diagnosis system for diabetic retinopathy, and Ever Fortune AI’s chest X-ray assisted diagnostic system, etc. These technologies demonstrate the significant potential of digital technology to transform medical care. Collaborations Between Industry Giants and Startups: Major electronics manufacturers and AI startups are collaborating on developing solutions for clinical needs and challenges. For example, Compal worked with Wistrend to develop the AI Contour and Annotation Platform for heart and blood vessel imaging by utilizing algorithm modules and AI assistance. Similarly, BesTCOM Infotech Corp. and Imvitec Corporation have jointly developed the Brain Radiation Therapy (AVM Brain Arteriovenous Malformation) Clinical Diagnosis and Treatment Image Prediction and Evaluation System. Through AI algorithms, normal brain tissue, cerebrospinal fluid, and diseased blood vessels are automatically contoured to facilitate benefit analysis before radiosurgery and postoperative predictions to assist doctors in understanding the lesion. II. Building the Vision for Smart Hospitals Thanks to the National Health Insurance (NHI), Taiwan’s smart hospitals have a solid foundation for further advancement. During the pandemic, the National Health Insurance Research Database (NHIRD) played a crucial role in managing masks, rapid screening and vaccines. The NHI not only provides all citizens with basic healthcare, but also serves as an efficient digital medical records system. This system allows for seamless medical collaboration by enabling the sharing of patients’ medical information between doctors and medical institutions. This data-sharing model not only increases efficiency, but also helps improve patient treatment outcomes and can be extended to national health management. Using the model in diagnosis, prevention and treatment, and the provision of customized patient services, allows Taiwan to develop smart hospitals. Smart hospitals in Taiwan are rapidly developing, with institutions including National Taiwan University Hospital, Taichung Veterans General Hospital and Changhua Christian Hospital actively building relevant sites and systems. By integrating advanced technology and medical services, these institutions aim to provide patients with better care and experience. The following are key developments in smart hospitals in Taiwan:
Taiwan has convenient transportation infrastructure, facilitating prompt technicla support
Taiwan is an international leader in semiconductor processes
Taiwan ranks number one globally in OEM wafer production
Taiwan continues to invest resources in R&D, enabling it to lead global semiconductor technology
Source: InvesTaiwan
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